What effect will blending Hydrogen into the Natural Gas network have?

What are the technical barriers to blending hydrogen into the natural gas network? How well will the pipelines cope? How will the blend affect equipment and appliances? What are the costs and environmental impacts? The answers to these key questions are being sought by a collaboration of laboratories, industry and academia led by NREL, called HyBlend. The long-term impact of hydrogen on materials and equipment is still not understood. The effect on the lifetime of pipeline materials, emissions, costs, as well as alternative pathways (such as synthetic natural gas) all need to be known before operators can commit to using hydrogen-gas blends at scale.

The National Renewable Energy Laboratory (NREL) will lead a new collaborative research and development (R&D) project known as HyBlendTM to address the technical barriers to blending hydrogen in natural gas pipelines.

The HyBlend team comprises six national laboratories―NREL, Sandia National Laboratories (SNL), Pacific Northwest National Laboratory (PNNL), Oak Ridge National Laboratory (ORNL), Argonne National Laboratory (ANL), and the National Energy Technology Laboratory (NETL)―and more than 20 participants from industry and academia.

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Compatibility, life-cycle emissions, techno-economic analysis

The HyBlend project is organised into three research tasks, each led by national laboratories with existing research and capabilities in that area:

  1. Hydrogen compatibility of piping and pipelines: SNL and PNNL will conduct evaluations to estimate the life of metal and polymer piping and pipeline materials (e.g., steel and polyethylene) when blends are used. This information will be incorporated into a publicly available model that can be used to estimate pipeline life given key engineering assumptions.
  2. Life-cycle analysis: ANL will analyse the life-cycle emissions of technologies using hydrogen and natural gas blends, as well as alternative pathways such as synthetic natural gas.
  3. Techno-economic analysis: NREL will quantify the costs and opportunities for hydrogen production and blending within the natural gas network, as well as alternative pathways such as synthetic natural gas.

Widening research into Hydrogen’s potential

The HyBlend effort will leverage HFTO’s Hydrogen Materials Compatibility Consortium (H-Mat), led by SNL and PNNL, which is an internationally recognised framework for the study of hydrogen–materials compatibility.

“H-Mat was established by HFTO in 2018 and is already working with over 20 additional partners in industry and academia to advance materials performance,” said SNL’s Chris San Marchi, who will lead HyBlend research studying hydrogen compatibility with metals.

PNNL’s Kevin Simmons, who will lead R&D studying hydrogen compatibility with polymers, added, “R&D led by H-Mat labs has previously enabled up to 3X improvements in the life of hydrogen storage vessels and new standards to assess the viability of polymers in hydrogen service. We look forward to using H-Mat’s unique capabilities to answer critical questions regarding the feasibility of hydrogen blending.”

ANL is the developer of the Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) model, a tool with more than 40,000 users worldwide, including regulatory bodies, industry, and academia. NREL leads HFTO’s techno-economic analysis of H2@Scale, including both national and regional work characterising the economic potential of hydrogen in future energy systems and the potential for hydrogen in long duration energy storage.

“Supporting the H2@Scale vision for large-scale, affordable hydrogen production, storage, distribution, and use across multiple sectors is a primary driver for the research that we’re working on at NREL,” said Jennifer Kurtz, director of NREL’s new Energy Conversion and Storage Systems Center. “Connecting hydrogen to the natural gas infrastructure is a key piece of that, and we look forward to leading this strong team to address these important research challenges.”


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